National Aeronautics and Space Administration

Materials Engineer, AST, Aerospace Materials (Direct Hire)

Huntsville, Alabama Full time

Materials Engineer, AST, Aerospace Materials (Direct Hire)

Department: National Aeronautics and Space Administration

Location(s): Huntsville, Alabama

Salary Range: $64279 - $101110 Per Year

Job Summary: The Engineering Directorate at Marshall Space Flight Center (MSFC) is seeking candidates to serve as a Materials Engineer across their organizations. These positions include experimental and theoretical analysis of spacecraft, launch vehicle, and aircraft structures to determine their behavior in atmospheric and space environments and their interaction with the environment.

Major Duties:

  • Duties described below are at the highest grade advertised. Duties assigned at lower grade levels will be of more limited scope, performed with less independence and limited complexity; duties will be commensurate with the grade of selected employee.
  • Choose appropriate metals, composites, and ceramics for space components based on strength, weight, operational environment, and cost, including comparing candidate materials and justifying selections.
  • Conduct non-destructive, mechanical, or environmental (elevated/cryogenic temperatures or space environment) tests; analyze results or failures to determine root causes. Write reports summarizing results.
  • Work with manufacturing teams to refine or develop processes to improve performance and behavior of a material system; Assess the characteristics of a material to determine its viability for spaceflight or in-space material applications.
  • Support the design, development or evaluation of databases, software applications, commercial software products and Artificial Intelligence / Machine Learning (AI/ML) to promote digital modernization and transformation
  • Coordinate with design, structural, and manufacturing engineers to integrate materials into components. This includes participating in design reviews and helping troubleshoot production or in-service issues.

Qualifications: In addition to the Basic Education Requirement (in the Education section below), to qualify for this position you must meet the requirements below. Specialized experience is experience that has equipped you with the particular ability, skill, and knowledge to successfully perform the duties of this position and is typically in or related to this line of work. NASA utilizes OPM-approved qualification and rating requirements specific for Aerospace Technology (AST) positions which recognizes NASA's unique aerospace work. The specific qualifications and minimum education requirements are further described below and within the education section of the job announcement. To qualify for GS-09, you must have: a) One year of directly related specialized experience equivalent to the GS-07 level: Performing calculations or simulations to support the prediction of material properties or support material testing; and Utilizing engineering software or databases to input, track, or visualize materials data. OR b) Completed all requirements for a master's or equivalent graduate degree in an appropriate field OR c) Completed 2 full academic years of graduate education in an appropriate field OR d) Have an equivalent combination of experience and graduate study as discussed in a), b) and c) above. To qualify for GS-11, you must have: a) You must have one year of directly related specialized experience equivalent to the GS-09 level: Utilizing calculations and scientific techniques for testing, evaluating and/or integration of structural materials to determine viability of structural materials for aerospace systems, aircraft or spacecraft structures and their power or propulsion systems; Tracking and documenting materials manufacturing process parameters and/or outcomes; and Contributing to design reviews and resolution of minor issues. OR b) Completed all requirements for a doctoral degree (i.e., Ph.D. or equivalent) in an appropriate field OR c) Completed 3 full academic years of graduate education in an appropriate field OR d) Have an equivalent combination of experience and graduate study as discussed in a), b) and c) above. Your resume must include a clear and detailed narrative description, in your own words, of how you meet the required specialized experience. Experience statements copied from a position description, vacancy announcement or other reference material constitutes plagiarism and may result in disqualification and losing consideration for the job. NASA prohibits the use of artificial intelligence (AI) or AI-assisted tool in drafting application and assessment responses. Please visit https://www.nasa.gov/careers/how-to-apply/#Artificial-Intelligence to review NASA's guidance on the use of AI tools during the application process. Required college majors for applicants qualifying on the basis of undergraduate or graduate education only: Aeronautical Engineering, Aeronautics, Aerospace Engineering, Astronautical Engineering, Astronautics, Chemical Engineering, Chemistry, Materials Engineering, Materials Science, Applied Mechanics, Engineering Mechanics, Mechanical Engineering, Nuclear Engineering Physics, Physics, Applied Physics, Engineering Physics, Structural Engineering, Welding Engineering. Other majors will qualify if the major includes or is supplemented as follows: Ceramics or Ceramics Engineering (with 12 semester hours in refractory ceramics, cermets or protective coatings); Civil Engineering, Computer Science, or Geology (with 12 semester hours in strength of materials, structures, thermodynamics, and/or basic static and dynamics); Metallurgy or Metallurgical Engineering (with 12 semester hours in physical or adaptive metallurgy, high temperature metals and alloys, cermets); Mathematics or Nuclear Engineering (with nine semester hours in physics, structures, materials or other appropriate courses). Other appropriate physical science or engineering fields may qualify with appropriate supplemental courses.

How to Apply: Please read the entire announcement and all the instructions before you begin an application and have all required information available. We encourage you to provide a complete description of your educational achievements and include both paid and non-paid work in the experience portion of your resume. If you submit a resume that does not contain the required information, you may lose consideration. To apply for this position, you must complete the initial online application, to include the initial online assessment and submission of the required documentation specified in the Required Documents section below. The complete application package must be submitted by 11:59 PM (ET) on the closing date of the announcement to receive consideration. The application process is as follows: To begin the application process, you will need to be logged into your USAJOBS account. If you do not have a USAJOBS account, you will need to create one before beginning the application process. Once logged in to your account, click on the "Apply" link. Follow the prompts to select your resume (2 pages or fewer) and/or other supporting documents to be included with your application package. Resumes longer than 2 pages will be rejected by the system. Resumes submitted via other document types will not be forwarded to the hiring manager, nor will they be used in the review of your qualifications. We strongly encourage you to utilize the USAJOBS resume builder when creating your resume. Using the resume builder will help you ensure your resume includes important information related to your qualifications and eligibility for this position. Answer the questions presented in the application and attach all necessary supporting documentation. During the application process you can review, edit, delete and update your information. We'll automatically save your progress as you go, so you won't lose any changes. Your uploaded documents may take several hours to clear the virus scan process. After acknowledging you have reviewed your application package, complete the 'Include Personal Information' section as you deem appropriate and click to continue with the application process. You will be taken to the vacancy questionnaire which you must complete in order to apply for the position. Complete the online application, verify all required documentation is included with your application package, and submit the application. Click the Submit Application button prior to 11:59PM (ET) on the announcement closing date. NASA's online application process provides step by step guidance to ensure you provide all needed information. If you are unable to apply online, please contact NSSC-STAFFING@MAIL.NASA.GOV for assistance. Be advised - application materials faxed, emailed, and/or mailed to Marshall Space Flight Center will not be accepted for this announcement. NASA provides reasonable accommodations to applicants with disabilities. If you are an applicant with a disability and need a reasonable accommodation for any part of the application and hiring process, please notify the agency contact center listed on the job vacancy announcement. The decision on granting reasonable accommodations will be on a case-by-case basis.

Application Deadline: 2026-05-12