Qualification:
B. E. Instrumentation
Experience/ Exposure
7+ years of working experience Pharma
Job Description:
Preparation of Annual calibration Schedule and Preventive Maintenance schedule.
Execute the scheduled maintenance & calibration of process instrument as per plan & Documentation as per GMP.
Planning the jobs, Work Permit and allocation of manpower & contract labor as per the work.
Coordinating with the Production team in case of downtime/break down for restoring the equipment’s availability.
Spare Parts Managements.
Knowledge of Project document like P&ID, PFD, instrument data sheet, instrument selection as per process.
Responsible for maintaining instrument maintenance history and break down hour in CMMS
Basic Knowledge on cGMP document related to engineering.
To attend daily breakdown and prepare down analysis data & root Couse analysis of any Breakdown of Instrument.
Knowledge and Troubleshooting of Foundation field bus and Conventional type instrument like Temperature, Flow transmitter, Level transmitter, pressure transmitter, Weighing transmitter, analytical instrument like (pH, ORP, Conductivity, TOC), Fire alarm/Gas detection system/Access control system, Control and ON/OFF valve
Knowledge of communication protocol like Foundation fieldbus, Profibus, Modbus, ethernet
Knowledge in handling, troubleshooting of PLC /DCS/BMS related hardware.
Troubleshooting /Configuration/Programming skills of DCS (Preferably Delta V) /SCADA/BMS (Preferable DesigoCC-Siemens), Siemens and Allen Bradley PLC/HMIs
Support during Project work and timely complete of shutdown activity
Ensure the development and adherence to all production equipment preventative maintenance and Calibration schedules.
Contract with outside service providers for various instrument maintenance needs.
Maintain the Instrumentation department’s compliance to company safety policies, work instructions, and procedures.
Maintain the Instrumentation department’s quality metrics (on time investigation closure, corrective action implementation, on time document updates).
Evaluate/improve production maintenance processes to optimize productivity and quality.
Monitor MTTR/MTBF and Production lost Hours due to Instrument failures and ensure necessary measures for reduction in Breakdowns
20.Support Facility Expansion projects, Implementation of Maintenance strategy programs and other initiatives for Improvement and cost reduction
Safety:
Identification & reporting of Unsafe conditions
Conduct Safety Gemba
Additional/ Preferrable Skills:
Good to have Programming & Troubleshooting skills of siemens & Allen Bradley PLC/HMIs
Good to have working experience/knowledge on different communication protocols (Foundation fieldbus, Ethernet, MODBUS and other communication protocols)
Good to have working experience on Computerized maintenance management system or SAP for spares and maintenance management
Good to have exposure on implementation Energy reduction measures/Automation & ISO certification on Energy Management