Department of the Air Force

SHEET METAL MECHANIC (AIRCRAFT) (Title 5) (2 Vacancies)

Sioux City, Iowa Full time

SHEET METAL MECHANIC (AIRCRAFT) (Title 5) (2 Vacancies)

Department: Department of the Air Force

Location(s): Sioux City, Iowa

Salary Range: $31.3 - $36.52 Per Hour

Job Summary: IOWA AIR NATIONAL GUARD - TITLE 5 EXCEPTED SERVICE POSITION Open to the public. This is a Title 5 Excepted Service position. Military membership is not required, and Veteran's Preference applies. LOCATION: 185th ARW, Sioux City, IA

Major Duties:

  • As a SHEET METAL MECHANIC (AIRCRAFT) (Title 5) (2 Vacancies), WG-3806-10, you will perform the following duties. Independently inspects aircraft and determines the nature and extent of repairs to be made. Inspects damage or deterioration and determines repair or replacement of plastic, fiberglass, composites, bonded structures, and bonded honeycomb assemblies. Troubleshoots aircraft structural repair situations in such areas as fuselage, tails, wings, cowlings, and stabilizers. May be required to clear red "X" conditions. Prepares and designs layout, dies, jigs, and templates necessary to carry out fabrication repair or modification of aircraft, engine, AGE, and other equipment. Works from blueprints, technical orders diagrams, and work orders. Works directly on the aircraft and its components, fulfilling such tasks as removal, repair, modification and installation of parts and assemblies, such as frames, stringers, longerons, bulkheads, beams, ribs, spars, skin, cowling, brackets, faring, access doors, panels and other related items. Aligns and balances component structures and airframe using precision measuring instruments and levels. Performs metal-to metal bonding where delamination of surfaces and core material occurs in control surfaces. Repairs cracks in aircraft skin. Fabricates and fits patches to damaged areas, determining repair detail necessary to retain or restore original strength. Fits and trims components to aircraft such as aircraft panels, control surfaces, flaps access doors and other assemblies. Seals structures to make them pressure, water and weather tight. Manufactures and ensures that metal tubing, conduits and cables are fabricated and tested in accordance with drawings and specifications. Fabricates and repairs flexible control cables. Identifies metal corrosion. Removes corrosion by mechanical and chemical procedures. Treats metal with chemical procedures, such as acids and caustics for passivation and etching, to protect metal from oxidation. Performs such functions as pickling of metals to prepare for good bonding with primer coat of protective materials. Applies protective coatings, markings, and decals after proper removal of corrosion and treatment of metals. Operates and maintains aircraft paint booths in accordance with applicable manuals and directives. Operates and maintains stencil and decal equipment. Operates the wash rack. Accomplishes corrosion and washing inspections within schedule provided to ensure compliance with the monthly and weekly maintenance plan. May conduct training on proper methods and procedures of wash rack operations. Assists in aircraft movement activities such as towing and jacking. Performs other duties as assigned. T5217

Qualifications: In describing your experience, please be clear and specific. We will not make assumptions regarding your experience. Applicants who do not fully address the minimum/specialized experience needed for the position in their resume will not be referred for consideration. MINIMUM EXPERIENCE: Experience or training that has provided the candidate with the ability to plan, manufacture, and install cylindrical, square, or rectangular-shaped objects that have easily constructed fastenings such as single and double-hem edges and single, double or grooved seams. SPECIALIZED EXPERIENCE: WG 3806 10 - Applicant must have the following experience: Experience or training in planning, layout, and construction skills to manufacture items and systems with dovetailed seams, set-in-bottom seams, burred-bottom seams, or wired or lock seams. Experience using more complicated shop tools and equipment. Experience in using metals including stainless steel, copper sheet, magnesium, honeycomb material and alloys. Experience demonstrating the use of more complicated mathematical calculations and complicated measuring instruments.

How to Apply: To apply for this position, you must complete the online application/Occupational Questionnaire and submit the documentation specified in the Required Documents section below. To view the Occupational Questionnaire, click the following link: https://apply.usastaffing.gov/ViewQuestionnaire/12901480 A complete application package must be submitted by 11:59 PM (EST) on the closing date of the announcement to receive consideration. To begin, click Apply to access the online application. You will need to be logged into your USAJOBS account to apply. If you do not have a USAJOBS account, you will need to create one before beginning the application. Follow the prompts to select your resume and/or other supporting documents to be included with your application package. You will have the opportunity to upload additional documents to include in your application before it is submitted. Your uploaded documents may take several hours to clear the virus scan process. After acknowledging you have reviewed your application package, complete the Include Personal Information section as you deem appropriate and click to continue with the application process. You will be taken to the online application which you must complete in order to apply for the position. Complete the online application, verify the required documentation is included with your application package, and submit the application. To verify the status of your application, log into your USAJOBS account (https://my.usajobs.gov/Account/Login), all of your applications will appear on the Welcome screen. The Application Status will appear along with the date your application was last updated. For information on what each Application Status means, visit: https://www.usajobs.gov/Help/how-to/application/status/.

Application Deadline: 2026-03-17