Figureai

Mechanical Engineer, Packaging Systems

San Jose, CA Full Time

Figure is an AI robotics company developing autonomous general-purpose humanoid robots. The goal of the company is to ship humanoid robots with human level intelligence. Its robots are engineered to perform a variety of tasks in the home and commercial markets. Figure is headquartered in San Jose, CA.

We are seeking a Mechanical Engineer focused on Packaging Systems to design, prototype, and validate all physical packaging that interacts with our robot and its ecosystem.

Responsibilities:

  • Design packaging systems and shipping enclosures for the humanoid robot, accessories, batteries, and tooling using 3D CAD
  • Translate industrial design goals into functional packaging structures that achieve premium aesthetic quality while meeting drop, vibration, compression, and environmental requirements.
  • Architect multi-material packaging solutions (paperboard, corrugate, molded fiber, foams, plastics, textiles) optimized for strength, sustainability, and manufacturability.
  • Build and iterate physical prototypes to evaluate assembly flow, part fit, ergonomics, and retail unboxing experience.
  • Work with a manufacturer to execute packaging tests: drop testing, cyclic loading, clamp testing, shipping simulation, and climate/aging testing.
  • Develop fixtures and test jigs for structural performance characterization.
  • Generate accurate 2D drawings (GD&T where appropriate) per ASME Y14.5 and packaging annotation standards.
  • Create CMF packs, BOMs, dielines, assembly instructions, pack-out sequences, and packaging specification documentation
  • Partner with Industrial Design to execute visual and tactile brand intent.
  • Collaborate with manufacturing, reliability, and logistics teams to ensure packaging meets global shipping, handling, and regulatory requirements.
  • Support first builds at suppliers and on internal lines; own packaging FAIs and continuous improvement.

Requirements: 

  • 7+ years of experience in mechanical engineering, packaging engineering, or product design engineering.
  • Bachelor’s or Master’s in Mechanical Engineering, Packaging Science, Industrial Design Engineering, or similar.
  • Expert-level proficiency in 3D CAD (complex part modeling + assemblies).
  • Familiarity with simulation tools (FEA, drop simulation, etc.) and packaging-specific analysis workflows.
  • Comfortable working hands-on: building mockups, cutting prototypes, performing mechanical tests.

Bonus Qualifications: 

  • Experience with high-volume packaging manufacturing: molded fiber, injection molding, thermoforming, corrugated converting, die-cutting, foam fabrication.
  • Experience with premium consumer electronics packaging or complex electromechanical products.
  • Experience working with contract manufacturers (CMs) and packaging vendors in Asia.
  • CATIA V6 experience.
  • Knowledge of sustainability practices (fiber optimization, recyclability, material LCA).
  • Motion/ergonomics experience related to lifting, handling, and pack-out design.

The US base salary range for this full-time position is between $175,000 - $250,000 annually.

The pay offered for this position may vary based on several individual factors, including job-related knowledge, skills, and experience. The total compensation package may also include additional components/benefits depending on the specific role. This information will be shared if an employment offer is extended.