Additive Manufacturing Operations Specialist

Additive Manufacturing Operations Specialist

Job Category: Engineering and Technical Support

Time Type: Full time

Minimum Clearance Required to Start: Secret

Employee Type: Regular

Percentage of Travel Required: Up to 10%

Type of Travel: Continental US

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The Opportunity:

CACI is seeking an Additive Manufacturing Operations Specialist to support our rapidly expanding advanced manufacturing capability at Aberdeen Proving Ground. You will work directly alongside an Additive Manufacturing SME to execute production builds, maintain AM equipment, manage material inventories, and support engineering teams with part validation and workflow optimization.

Responsibilities:
 

• Execute day-to-day operations for multiple additive manufacturing platforms (polymer, composite, or metal depending on equipment set).

Qualifications:

Required:
 

• Ability to obtain a DoD security clearance.

Desired:
 

• Experience with slicing software (GrabCAD, Cura, PrusaSlicer, Insight, 3DXpert, Netfabb, etc.).
• Experience with post-processing methods such as sanding, vapor smoothing, machining, or annealing.
• Experience with CNC machining, welding, or other fabrication processes.
• Knowledge of manufacturing quality assurance practices and documentation standards.
• Hands-on experience with multi-machine AM labs or production environments.
• Mid-level experience with additive manufacturing equipment in a production or R&D environment.
• Demonstrated understanding of AM processes such as FDM, SLA, SLS, DMLS, or composite continuous fiber systems.
• Ability to read technical drawings and apply dimensional inspection methods.
• Strong mechanical aptitude and commitment to safe operations.
• Perform machine set-up, build execution, post-processing, support removal, and part finishing.
• Monitor print quality, equipment status, and material conditions to maintain operational continuity.
• Coordinate with engineers to validate build parameters, document settings, and implement best practices.
• Maintain AM equipment in safe, reliable operating condition; perform minor troubleshooting and maintenance actions.
• Support workflow documentation, part traceability, and quality control steps.
• Conduct dimensional verification using calipers, micrometers, and other metrology tools.
• Assist in developing new build strategies, parameter sets, and process improvements alongside the SME.
• Manage AM material inventories including filaments, resins, powders, and support materials.
• Support integration activities for hybrid manufacturing involving CNC, welding, or assembly operations.

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What You Can Expect:

 

A culture of integrity.

At CACI, we place character and innovation at the center of everything we do. As a valued team member, you’ll be part of a high-performing group dedicated to our customer’s missions and driven by a higher purpose – to ensure the safety of our nation.

 

An environment of trust.

CACI values the unique contributions that every employee brings to our company and our customers - every day. You’ll have the autonomy to take the time you need through a unique flexible time off benefit and have access to robust learning resources to make your ambitions a reality.

A focus on continuous growth.

Together, we will advance our nation's most critical missions, build on our lengthy track record of business success, and find opportunities to break new ground — in your career and in our legacy. 

 

Your potential is limitless. So is ours.

Learn more about CACI here.

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Pay Range: There are a host of factors that can influence final salary including, but not limited to, geographic location, Federal Government contract labor categories and contract wage rates, relevant prior work experience, specific skills and competencies, education, and certifications. Our employees value the flexibility at CACI that allows them to balance quality work and their personal lives. We offer competitive compensation, benefits and learning and development opportunities. Our broad and competitive mix of benefits options is designed to support and protect employees and their families. At CACI, you will receive comprehensive benefits such as; healthcare, wellness, financial, retirement, family support, continuing education, and time off benefits. Learn more here.

The proposed salary range for this position is:

$75,200 - 158,100 USD